The control loops have sampling times that exceed the electrical and mechanical time constants of almost any motor. Up to 20 µs (50 kHz) current loop and 40 µs (25 kHz) position and velocity loops.

EVE-30-100-XCR, EVEREST XCR - THE ROBOTICS SERVO DRIVE

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$599.00
SKU:
EVE-30-100-XRC
UPC:
EVE-30-100-XRC
Availability:
Shipping starts 04/20/2019
Weight:
0.08 LBS
Minimum Purchase:
1 unit
Maximum Purchase:
2 units
Shipping:
Calculated at Checkout

 At only 38 grams (1.34 ounces), the Everest XCR is a compact, smart digital servo drive. Thanks to its small size and rugged design it can be mounted virtually anywhere: collaborative robot joints, wearable robots, unmanned ground or aerial vehicles as well as inside motors. The drive features best in class energy efficiency thanks to the latest GAN technology. At 30 ARMS (42 A amplitude) 80 VDC it generates just 20 W of total heat dissipation exceeding by far any comparable servo drive. The standby power losses of Everest XCR are minimal, even using EtherCAT, the consumption is less than 2.6 W.  Everest will save energy on your project and provide longer battery times

The control loops have sampling times that exceed the electrical and mechanical time constants of almost any motor. Up to 20 µs (50 kHz) current loop and 40 µs (25 kHz) position and velocity loops. The bandwidth of the control system will only be limited by the physical limits of the system and the feedback.

  • Miniature size for robotic joints
  • Dual loop support for unparalleled precision
  • 16-bit high-resolution torque sensing
  • Ultra-fast servo loops for smooth operation
  • Ready to use

Configurable digital filters offer extra flexibility. In addition, control algorithms can be programmed and executed real time on the drive. Power stage PWM frequency can be adapted to each application, with a minimum 10 kHz for low electrical noise and power losses and a maximum of 100 kHz for low inductance motors. Current gain can also be configured on 4 different ranges allowing the same drive and part number to used for various motor sizes and thus simplifying stocking and complexity in your application.

The Everest XCR can close loops with a Digital Incremental Encoder, BiSS-C encoder and Digital Halls. Everything can be easily configured with the new INGENIA MotionLab 3.

Everest XCR include compliant EtherCAT &  CANopen communication. The drive can be accessed from a standard EtherNET port for configuration.

The Everest XCR can be operated with a single power supply on its full operating range and includes an additional logic supply up to 50 V.  It includes 4 digital inputs and 4 digital outputs, a dedicated brake output, motor temperature sensing input and a 16 bit ±10 V analog input to interface with load cells and torque meters.

The driver has built-in safety torque off (STO) and includes several safety protections to protect against most issues like short-circuits, temperature and voltage based current foldback, overtemperature, overvoltage, and has industry grade EMC and ESD inmunity.

A list of features of the Everest XCR Servo Drive is shown next. For further details, please CONTACT US!.

Electrical and power specifications

Minimum power supply voltage 8 VDC

Maximum absolute power supply voltage

80 VDC (continuous)

85 VDC (peak 100 ms)

Recommended power supply voltage

12 VDC ~ 72 VDC

This voltage range ensures a safety margin including power supply tolerances and regulation.

Power supply capacitance 30 μF
Logic power supply voltage (optional)

8 to 50 VDC

Providing the logic supply is optional, as the drive is supplied from the DC bus (single supply) on its full operating voltage range.

Nominal phase continuous current

30 ARMS

Maximum phase peak current

60 ARMS @ 3 sec (I2T limit)

Active current limiting based on power stage and motor temperature.

Efficiency

up to 99% (Pending verification)

Bus voltage utilization up to 96% (Pending verification)

Motion control specifications

Standby power

≤ 2.6 W (at 24 V)

Supported motor types

  • Rotary brushless
  • Rotary brushed

Power stage PWM frequency

10 kHz, 20 kHz, 50 kHz & 100 kHz user configurable

Current sensing

16 bit ADC resolution. Accuracy is ± 2% full scale (Pending verification)

Current sense range

Current gain is configurable in 4 ranges:

  • ±87.7 A
  • ±47.7 A
  • ±20.6 A
  • ±13.8 A

Current sense resolution

Current gain is configurable in 4 ranges:

  • 2.676 mA/count
  • 1.46 mA/count
  • 0.63 mA/count
  • 0.42 mA/count
Feedbacks
  • Digital Hall
  • Quad. Incremental encoder
  • BiSS-C* / SSI*

*Only a specific subset of encoders have been implemented. Contact Ingenia for further information.

Supported target sources

  • Network communication
Control modes

Cyclic Synchronous Position, Cyclic Synchronous Velocity, Cyclic Synchronous Current, Profile Position (trapezoidal & s-curves), Profile Velocity, Interpolated Position (P, PT, PVT), Homing

Inputs/outputs and protections

Inputs and outputs

General purpose:

  • 4 x non-isolated single-ended digital inputs - 5 V logic level & 3.3 V compatible.
  • 4 x non-isolated single-ended digital outputs - 5 V logic level (continuous short circuit capable with 470 Ω series resistance) - 8 mA max. current
  • 1 x ±10 V fully differential analog input 16 bit. Typ. for load cells and closing torque loop.

Dedicated:

  • 1 x Motor temperature analog input (with 1.65 kΩ pull-up to 5 V)
  • 2 x isolated STO dedicated inputs (from 5 to 24 V)

Protections

  • Protections:
    • Configurable DC bus over-voltage
    • Configurable DC bus under-voltage
    • Configurable drive over-temperature
    • Configurable drive under-temperature
    • Over-current
    • Automatic current derating
    • Overload (I2t)
  • Short-circuit protections: 
    • Phase to DC bus
    • Phase to phase
    • Phase to GND
  • Configurable motor over-temperature (configurable motor temperature sensor)
  • Switches limits for homing functions
  • Hall sequence / combination error (Pending implementation)
  • Following error
  • Velocity / Position out of limits
Motor brake

1 A 50 V Dedicated brake output. Open drain with re-circulation diode to +V_LOGIC.

Brake enable and disable timing can be configured accurately.
PWM modulation available to reduce brake voltage and power consumption.

Communications for Operation

EtherCAT

CANopen over EtherCAT (CoE)

File over EtherCAT (FoE)

Ethernet over EtherCAT (EoE)

CANopen (Software selectable)

CiA-301, CiA-303, CiA-305, CiA-306 and CiA-402 (3.0) compliant (Pending implementation)

Environmental conditions

Case Yes
Case temperature
  • -40 ºC to +60 ºC at full current
  • +60 ºC to +85 ºC with derated current

For further information check current derating graphs.

Storage:

  • -40 ºC to +100 ºC
Maximum humidity 5% - 85% non-condensing
ESD and EMC immunity

ESD immunity IEC 61000-4-2: ± 30 kV contact discharge , ± 30 kV air discharge

EFT immunity IEC 61000-4-4: > 40 A

Surge immunity: IEC 61000-4-5 IPPM > 8 A

Mechanical specifications
Dimensions

42.1 mm x 29.1 mm x 23.1 mm

Dimensions include mating connectors

Weight 38 gr
Certifications
Certification

CE, RoHS

STO SIL3 (certification pending)

 LINK to Manual

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 We do CUSTOM interface boards for OEM's. Call for more information.